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Quality Crimp Handbook
Bell Mouth and Cut-off Tab Length
Symptom
Low pull force
(Figure 9-6 and 9-7)
Cut or nicked strands
(Figure 9-8)
Long cut-off tab (Figure 9-9)
Cause
Excessive bell mouth, no cut-off tab
Excessive bell mouth, cut-off tab alright
No bell mouth and/or excessive cut-off tab
Good bell mouth and excessive cut-off tab
Solution
Adjust track position for small cut-off tab
Check for worn or incorrect punch tooling and replace
Adjust track position
Check for camber in terminal strip
Check for worn cut-off and replace if necessary
Check for worn punch tooling, replace, and re-adjust track
Figure 9-5
OPTIMAL CRIMP
Figure 9-6
EXCESSIVE BELL MOUTH
Figure 9-7
EXCESSIVE BELL MOUTH
NO CUT-OFF TAB
Figure 9-8
NO BELL MOUTH EXCESSIVE CUT-OFF TAB
Figure 9-9
EXCESSIVE CUT-OFF TAB GOOD BELL MOUTH
Order No: TM-638000029
Revision: D
Release Date: 09-04-03
Revision Date: 12-23-09
UNCONTROLLED COPY
Page 18 of 24
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